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-  Fitting Out A Barge Yourself -


Barge message board forum

DIY fit-outs are becoming increasingly popular, as there are considerable savings to be made against buying a fully finished boat, and the skills involved are often well within the range of the average home diy competence level. The fit-out can be done on the water (nice pleasant views and surrounding) at your own pace and financial restraints, or if you have space, in your own back garden. A barge, like a narrowboat, lends itself to DIY fit-out, much more so than a yacht or GRP cruiser. And with a DIY fit-out its more 'your ship' and you know all the systems. But it takes a lot of time!!.

 

If you are considering fitting out a barge yourself, ask yourself these three key questions:-

1)  Do you have the time needed to complete the boat?

2)  Are you capable of completing the boat to a standard you are comfortable with?

3)  Do you have sufficient funding to complete the boat, to the level you expect?

1) Do you have the time needed to complete the boat?

For a complete fit-out you will need to allow around 2,000 hours work, but a sailaway with a few options should be less. 1,000 hours equates to around a years weekends and bank holiday working, or 2 ½ days per week. But for each day working you will need to allow time for planning and preparation. A lot of reading may be required beforehand to familiarise yourself with specialist equipment installations, which can be done in the evenings. When we fitted out our barge for each day we spent working on the boat we probably spent another 6 hrs during the week (evenings) in preparation, planning and buying materials needed for the weekend. It is important to buy materials needed for working time on the boat before hand, if left until the weekend it is all to easy to spend half a day in B&Q, and not get started until late afternoon!

If you do not have this time to spare, then you can always reduce the time spent on the boat by getting other people to do some of the work, but unless you know some very friendly helpful people there will likely be a monetary cost to this. You also need to be sure that your friends / helpers are competent in whatever jobs you ask them to do. If you are not sure on your competency to do some of the jobs, you will also need to allow even more time, in reading up and learning the skills.  

We are both in full time employment and estimated our 60ft barge fit-out would take around 3 years to complete, but we subsequently had a few extra options fitted to reduce the time to 2 years.  We worked hard and within a year had completed around 80% of the work, sufficient for us to spend 3 months in the summer using / cruising her.   We completed around 98% in two years, but the last few jobs took another couple of years.  

2) Are you capable of completing the boat to a standard you are comfortable with?

If you are an absolute perfectionist, but have never cut a piece of wood in you life the answer is most probably no. If you have done some home improvement works and satisfied with the results then the answer is most probably yes. There are a number of different skills needed, Woodwork, plumbing, electrical, painting and gas are the key ones, but if you are lacking in one or two skills you can always get professional help:-

Woodwork / Carpentry. If you can cut a piece of wood with a normal saw, you will be surprised at how accurately you can cut a piece of wood with a precision mitre saw. These saws are available for around £10 from B&Q etc. They are fantastic, indispensable. With this saw you will be able to cut any timber up to around 5” x 2” in size, square and true with an accuracy of less than 1mm, including mitred frames like picture frames. 1mm accuracy is ample for most tongue and groove roof and side claddings linings. My wife and daughter did over 50% of all the side and roof Tongue & Groove linings on our narrowboat, including some of the most difficult ones, and both had close to zero woodworking experience beforehand. They found skills they did not realise they had.

If you buy flat pack kitchen cupboards and wall units from MFI or the like, you will have little need of cabinet making skills. You will have to modify the carcases a little, to make allowances for non-vertical boat sides etc. But generally if you have done a little carpentry and made flat pack units you should be able to do this. Making bed frames, partitions and simple cabinets is very easy, again using the mitre saw, and buying ready made cabinet doors. 

Plumbing. If you can plumb in a washing machine, then you will probably be able to do all the plumbing on a boat, with a little bedtime reading of some books and magazines detailing pipe flow diagram’s etc. Using push fit plastic pipes for all the hot and cold water supplies (available from B&Q, screw fix direct etc). The fittings are a little more expensive than copper, but much easier and quicker to install. They are also more resistant to bursting in below freezing temperatures.

Electrical. 12v / 24v electrics. Whilst in theory safer than 230v, with the amperage involved on today's boat batteries, they are probably the second most dangerous hazard on board (after Gas), many fires on board are started through poorly installed 12 / 24v electrics. But if you have done some home wiring, or car electrical work, with  some extra studying on boat electrics within different boat books and magazine articles you should have no problems if you keep the electrics simple, and make all the cable sizes larger than probably needed. But it is important to read up on the subject. From time to time the canal boat magazines have good articles on boat electrics.

For 240v, either from a generator or hook up it may be best to seek help and advice, especially if you want automatic switch over controls. This can be dangerous and needs care and attention, only do this if you are competent. If you have rewired a house ring mains you probably have the skills, with some more bedtime reading. Alternatively, install the equipment yourself and get somebody in to connect it all up.

Painting. Painting is hard work, but requires little skill. With a 'sailaway' with just one coat of paint a further 7 coats is needed. You need to have fairly strong upper arm strength to prepare (sand, wire brush, clean etc) before painting (the preparation work will likely take longer than the actual painting). It is tiring, hard work but rewarding. You will need some help, preferably 3 people total, and can only be done on fair weather days. Self adhesive coach work stripes and boat name are available to purchase through companies advertising in the canal magazines, a little fiddly applying them, but they look good and adhere well to the paint, and will probably outlast the paint itself.

Gas. Unless you have a lot of experience with gas and are fully competent you should not contemplate doing this yourself. Gas on a boat is potentially more dangerous than gas at home, the reason is because gas is heavier than air. If there is a leak the gas will sink to the bilges of the boat (under the floor) and gradually build up without you knowing about it. On caravans the problem is not so bad, as they have vent holes in the floor to let any gas escape, but obviously this is not recommended on boats!!!

3) Do you have sufficient funding to complete the boat, to the level you expect?

You will need to complete a detailed list, itemising everything possible you know you will need. Best to compile the list on a pc spreadsheet and update it on a continuous basis. There is a cost breakdown of our estimated cost for Elessina, see 'diy fit-out cost' page. Use this cost breakdown to start off with and then modify it to suit your own requirements. Allow 20% to cover for incidentals, unknowns etc. Also add a little more if you think you may need professional help in any area, or if you think you may not have time to complete the job yourself.

There are also lots of magazines, books and people to help you complete your fit-out. It will require a lot of reading and studying. The more time spent on the planning and preparation (evening reading) prior to commencing the actual work the easier and quicker you will be able to accomplish the work on the boat, especially with safety regulations, most are common sense...they are all there to protect us. Much of the fit-out equipment and installation is common to live aboard narrowboat use, and there are numerous books on this subject (see 'barge links and further reading' web page)

 

Boat Safety Scheme

If you plan to do your own fit-out then perhaps the most important and foremost thing to do is get a copy of the Boat Safety Scheme. You can order a copy directly from their web www.boatsafetyscheme.com .The Boat Safety Scheme purpose is to minimise the risks of fires or explosions on boats cruising the UK 's inland waterways network, by specifying a set of requirements that most boats must meet before they can be granted a navigation licence.  The Scheme also recommends a number of 'safety best practice' measures which enhance the personal health and safety of those on board privately owned boats. If you are serious about fitting out your own barge, you must read the Boat Safety Scheme Book. Your barge will need to be inspected and given a boat safety certificate every 4 years.

 

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E-mail Ian       Last updated 02 February 2012